photos for ceramic saddles manufacture process
1. shped ceramic saddles
2. ceramic intalox saddle rings before fired
3. piled up for the fired ceramic intalox saddles
4. ceramic saddle rings in carton
5. packaged ceramic saddles
if you have any question about the ceramic saddles you could also contact us as below:
Skype: sino-chempack
Email: sinochempack@gmail.com
plastic super saddle rings, plastic intalox saddles
The plastic super saddle rings, plastic intalox saddles are enhanced from from plastic saddles, and plastic super intalox saddles’ unique scalloped edge is the key to the products’ high performance. Sion-Chepack plastic super saddle rings, plastic intalox saddles are a versatile and economical industry standard with well-known performance characteristics. It has good capacity and low pressure drop than plastic saddles, our plastic intalox saddles ring widely applied for absorbers, degassing, liquid extraction, water treatment, heat transfer etc.
Specification of plastic super intalox saddles ring :
| Size | D*H*T (mm) | Numer per m³ | Bulk density (kg/m³) | Surface area (m²/m³) | Free volume (%) | Drying Factor ( m-1) | |
| 0.75″ | 16mm | 16*8.9*1.1 | 299136 | 135.6 | 370 | 85 | 602.6 |
| 1″ | 25mm | 25*12.5*1.4 | 81500 | 97.8 | 228 | 90 | 312.8 |
| 1.5″ | 38mm | 38*19*1 | 27200 | 57.5 | 132.5 | 91 | 175.8 |
| 2″ | 50mm | 50*25*1.5 | 10740 | 54.8 | 114.2 | 92.7 | 143.1 |
| 3″ | 76mm | 76*38*3 | 1480 | 68.4 | 90 | 92.9 | 112.3 |
Ceramic Super Saddles, ceramic super intalox saddle rings
The ceramic awesome Saddles (also named as ceramic super intalox saddle rings or ceramic super saddles for short ) is enhanced from ceramic saddles. Ceramic super saddles’ smooth surface area imparts a considerable substance resistance and provides them using a considerable level of stability. as a end result of the uncomplicated form. Sino-Chepack ceramic super saddles can be produced at a relatively low cost so it could widely used in as regenerative thermal oxidizers, acid gasoline scrubbers, dryer towers, tail gasoline scrubbers and impasse towers.
Size of ceramic super saddles:
25mm, 38mm, 50mm, 76mm
Specification of ceramic super intalox saddles
| Specifications | Specific Surface Area (m2/m3) | Voidage (m3/m3) | Backlog Number (n/m3) | Bulk Density (kg/m3) | Stem fill factor (m～1) |
| (mm) | |||||
| Φ25 | 190 | 0.75 | 56933 | 580 | 340 |
| Φ38 | 131 | 0.78 | 15400 | 490 | 190 |
| Φ50 | 88.4 | 0.79 | 6450 | 454 | 166 |
| Φ76 | 58.5 | 0.8 | 1976 | 420 | 127 |
Ceramic Supper Saddles Chemical Composition
| SiO2 | Al2O3 | SiO2+Al2O3 | Fe2O3 | CaO | MgO | K2O+Na2O | Other |
| >69% | 15-23% | >92% | <1% | <0.25% | <0.2% | 2-4% | <1% |
Physical Properties of the ceramic super saddle rings
| Ibdex | Value |
| Porosity(Vol%) | 1 |
| Specific heat(KJ/Kg) | 840-900 |
| Crush strength(N/mm2) | 390-420 |
| Specific gravity(g/cm3) | 2.3-2.45 |
| Acid resistance(%) | 99.98 |
| Firing temperature(℃) | 1280 – 1320 |
| Softening temperature(℃) | >1400 |
| Density(Kg/m3) | 2300 – 2400 |
| Water absorption(%) | <0.2 |
| Thermal expansion(10-6mm/mm℃) | 4.7 |
| Moh’s hardness(Scale) | 7 – 8 |
| Comprehensive strength(Newtons) | 5600 |
| Shock strength(Kgf.cm/cm2) | 1.0 – 1.5 |
plastic intalox saddles ring
The plastic intalox saddles ring (plastic saddles) is the arc liquid channer so as to the flow air along with arc liquid channel. Plastic intalox saddles ring ( plastic saddles ) has the characteristic of low pressure drop, large void space, large flux, high efficiency with low energy consumption etc. Furthermore plastic saddles have excellent distribution in tower packing, plastic intalox saddles ring could be widely apply in the separation and absorption process ,device of reducing pressure. Plastic intalox saddles ring (plastic saddles) is made of standing up to chemical corrosion materials, such as polyethylene(PE), polypropylene (PP) ,reinforced polypropyleneRPP,polyvinyl chloride(PVC), chlorides polyvinyl chloride(CPVC) and polyvinylidene fluoride(PVDF). It has feature such as high void ratio, low pressure drop, sufficient gas liquid contact, small specific weight, high mass transferring efficiency and so on. The operation temperature is 60-150. It is widely used in petroleum, chemical, alkali-chloride, coal gas and environment protection, etc.
Plastic intalox saddle product model:
16mm, 25mm, 38mm, 50mm, 76mm
Specification of Plastic Saddles :
| Specific surface area m2/m3 | Void | Num | Bulk Density kg/m3 | Dry packing factor F | ||
| Specification | Ε | N | m-1 | |||
| D*H*δ | % | m-3 | ||||
| .75" | 16*12*1mm | 461 | 0.806 | 365099 | 167 | 879 |
| 1" | 25*12.5*1.2mm | 288 | 0.847 | 97680 | 133 | 473 |
| 1.5" | 38*19*1.2mm | 265 | 0. 95 | 25200 | 63 | 405 |
| 2" | 50*25*1.5mm | 250 | 0.96 | 9400 | 75.2 | 332 |
| 3" | 76*38*0.6mm | 200 | 0.97 | 3700 | 59.2 | 289 |
Note:
Materl as PE, PP, PVC, CPVC, and PVDF per your needs.
